Semi Automatic Perfect Binding Assembly Machine

• Customization: Available
• Type: Hot Melting Type Binding Machine
• Classification of Punching Machine: Pneumatic Punch
• Model NO.: ZXJD370
• Thickness: 20-50mm
• Speed: 3000 P/H
• Transport Package: Wooden Case
• Specification: 2100L x 2400W x 1500H (mm)
• Trademark: EcooGraphix
• Origin: China
• HS Code: 8443322101

Product Description

Brief introduction

 ZXJD370 Perfect Binding Line is operated at one side with speed 3600books per hour. The machine is consisted of manual feeding station, gathering unit eliminating device, turnover conveyor, book collecting working table, milling spine, cutting grooves device and glue pot. Binding part and gathering part can be used individually. User-friendly interface is adopted so it so easy to operate. The options of turnover unit, in-line signature collecting device, stacker and business glue spot can be selected.

First part:  Gathering Machine:
Main Technical Features

1. With anti-missing page, double sheet control system
2.  Synchronize start and stop functions
3.  Cover feeding station: 1
4.  Cover feed with page missing control system
5.  Synchronize start and stop functions
6.  Extension rail for hand feeding
7.  Full rotation, half (1/2) rotation available by changing transmission

Technical Specifications:

Gathering stations:	12
Gathering Size:	Max: 470*320mm; Min: 120*100mm
Spine Thickness:	3-50 mm
Paper Thickness:	40-200 GSM (single sheet 100 GSM) or above
Mechanical speed:	( in line with the binder) Max 5000 cycles/ hour
Power requirement(12 pockets/stations):	3 phase,380V ,50Hz, 9.0Kw
Net weight(12 pockets):	3500kg
Dimensions(12 pockets):	15000mm×1200mm×1300mm
Weight of each collating group:	700Kg
Length of each collating group:	2140mm

Part two: Perfect glue Binder
Main Technical Features

1. Book Block feeding Unit: Book block infeed channel.
2. Perfect Binder: One milling device, one notching device, one spine glue pot with two gluing wheels and single nipping system.  
3. Stream cover feeding system: Continuous cover feeding, increasing much speed compared with cover feeding one sheet at one time.
4. Reversing conveyor: The finished books are laid down from erect position.
5. EVA PUR gluing device.
6. Good cover feeding and nipping station.
7. Separate side gluing station with tank and gluing discs
8. Continuous flow of clamps to the feed in station with "No Book, No Cover" system.
9. Special type of milling cutter, which removes paper in "strips" and dust collection system.
10. Four line scoring/crissing.
11. Cover pressing station
12. Adhesive spine and side gluing unit.
13. Glue vapor extraction.
14. Vertical stacker with jam detector.

Control system: PLC with exact speed synchronization

Technical Specifications:

NO. of clamps:	9
Spine Length:	120*370 mm
Book Width:	100-285mm
Spine thickness(c):	2-40mm
Open cover length:	120-370mm
Open cover width:	205-620mm
Mechanical speed:	3600 cycle/hour
Opening width of clamps:	Constant force mechanism, book folder opening without adjustment 0-100mm
Book hang-out	8 - 15mm
Power requirement:	380V , 50HZ ,15kw
Net weight:	6000Kg
Dimensions:	9500×2000×2200mm
Compressor:	9CFM, 8bar (dry air)

Part 3: Stacking Machine
Mechanical speed - 8000pcs/h
Stacking size - Max. 450mm×300 (mm); Min. 150mm×90 (mm)
Max. Stacking height - ≤120mm


Part four:Three Knife Trimmer:

• Mechanical speed - 15-25 times/min.
• Max. Untrimmed size - 400mm×320mm
• Finished size - Max 390mm×300mm, Min. 150mm×90mm
• Max cutting height - 70mm
• Min cutting height - 3mm
• Trimmer jam inspection

In-feed guide to secure top- bottom length setup before trimming.
Servo motor drive can realize the cutting without stopping the size of the door cutter, convenient operation, improve efficiency.
Main Technical Features

1. Stand-along Machine that could be connected to the perfect binding line.
2. Automatic process of belt feeding, position fixing, clamping, pushing, trimming and collecting
3. Integral casting and strong rigidity, ensuring high trimming accuracy
4. Cutting lubrication device ensure the smooth cutting
5. PLC control and stepless-speed control
6. Totally enclosed machine, safe and low noise
7. Operation: Touch Panel with all error indications
8. Failure massage on the display board: component/section trip. Safety guard, emergency stop etc.
9. Lubrication: Automatic oil system.
10. Motor: AC (VFD control).

Technical Specifications:

Max. book size:	Untrimmed 400 x 320mm; Trimmed:390 x300 mm
Min. book size:	Untrimmed 160 x 100mm; Trimmed:150 x90 mm
Maximum Pile Height:	70 mm
Mechanical speed:	15~25times per min
Compressor Air:	8 CFM, 8 Bar/Dry Air type
Power Supply:	3 phase, 380V, 50Hz,6.1Kw
Control System:	PLC
Dimensions:	3600×2430×1750mm
Net weight:	4300KGS