Print-on-Demand Digital Binder Fully Automated Single-Clamp Perfect Binder

• Customization: Available
• Type: Perfect Book Binding Machine
• Classification of Punching Machine: Automatic Punch
• Model NO.: Digital Robot 500C
• Classification of Financial Binding Machine: Automatic
• Classification of Wire Binding Machine: 21 Hole
• Thickness: 20-50mm
• No.of Clamps: 15
• Mechanical Speed: 5000cycles/H
• Max. Production Speed: 400 Books/H
• Book Block Length: 120-370 mm
• Book Block Width: 100-300 mm
• Cover Length (C): 120-370 mm
• Cover Width (E): 220-620 mm
• Power Required: 11.5 Kw
• Transport Package: Wooden Box
• Trademark: JMD
• Origin: China
• HS Code: 844010
• Production Capacity: 500sets/Year

Product Description

 

Product Description

Digital Print-on-Demand Perfect Binder - Digital Robot 500C
 

Specification

 

Machine Model	Digital Robot 500C
No. of Clamps	1
Max. Mechanical Speed	400 books/h
Book Block Length (a)	120-370 mm
Book Block Width (b)	100-300 mm
Book Block Thickness (c)	1-60 mm
Cover Length (d)	120-370 mm
Cover Width (e)	220-620 mm
Power Required	11.5 kW

 

Product Description

  
Brief Introduction
 

Digital Robot 500C is a fully automated single-clamp perfect binder with a max speed of up to 360 cycles/hour. It features a fully automated set-up through a touch screen or via barcode scanning, integrated thickness auto-measurement, short changeover time for various binding formats, and an interchangeable EVA and PUR system (option). Book of one production takes on a new level of convenience and stability.
 

Features

 

Integrated Auto Book Thickness Measurement: Simply put the book block in the pneumatic book clamp, book thickness will be automatically measured and the machine will finish all thickness-relevant adjustments in just 5 seconds, which provides greater production efficiency for various binding formats.

Fast Automatic Changeover: Automatic job changeover can be accurately completed down to 5s for book thickness change and book formats at the fastest speed.

Independent Gluing Stations: The independent spine gluing station and side gluing station ensure accurate glue application to the spine and two sides of the book block for superior binding quality. 

Optional PUR Gluing Station: User-oriented moveable glue tank design allows changeover between EVA and PUR glue application system in just minutes.

Designed for Industrial Production: Digital Robot 500C can run 24 hours x 7 days to ensure ultimate production needs, thanks to the robust construction with European high-quality standards.
 

Machine Layout

 

 

Machine Spare Parts

  

	Touch Screen Control System   The icon-based 10-inch touchscreen enables ease of operation. Inputting the required book format and production parameters on the touch screen or via scanning barcode, the set-up will be automatically finished in 30s at the fastest speed. The control system can memorize 99 jobs and be retrieved as requested.
	Pneumatic Book Clamp   Simply put the book block in the pneumatic book clamps, book thickness will be automatically measured, and all relevant work steps will be set accordingly. The vibration unit aligns the book block precisely before the book clamps close. The double activation button and safety light curtain ensure high safety operation.
	Milling Station   The step motor allows the milling station opening width to auto-adjust according to the detected thickness. While Space-saving design integrated milling and notching, brushing. Operators can use switch handles to easily enable and disable milling as needed.
	Moveable EVA Spine Gluing Station   Dual spine gluing rollers guarantee top binding quality. Spine gluing length and thickness are adjusted automatically and accurately. Changeover between EVA and PUR systems can be easily completed in minutes.   Independent Side Gluing Station   The opening width of two side gluing rollers is automatically adjusted by the step motor. Even thin side glue is applied by the independent side gluing station with two application discs.
	Cover Feeding Station   The top in-feed cover feeder design significantly reduces drag marks. Cover scoring position is automatically adjusted according to the input thickness; Sensitive double-feed and miss-feed defection devices ensure accurate feeding for every cover.
	Pneumatic Nipping Station   The pneumatic-controlled nipping station can be automatically adjusted at the fastest speed according to the book block thickness. Thanks to the accurate and reliable nipping mechanism, the cover can be precisely and firmly nipped with the book block.

 

Producing and Packing

From production to delivery, we make every detail very carefully to guarantee good product quality and service to customers.

 

 

Certificates

 

 

 

FAQ

 

 

Q1: What are your main products? 
A: Our main products are the Prepress 4up and 8up Online/Offline Thermal CTP, CTCP, VLF CTP, Flexo CTP, Processor, Offset Plates, Offset Inks, Offset printing blankets, Postpress Packing equipment and so on.
You can get the equipment and consumables all in one and no worry about the after-sales service from our company.

Q2: Where is your factory? 
A: Our CTP Processor machine factory is in Shanghai, you are warmly welcome to visit our factory!

Q3: What is your warranty for the CTPs?
A: Three years' Laser Head and main spare parts for the CTPs, One year for the Processor.
If the customer uses the Ecoographix CTP plate with the CTP machine, we will provide a Lifetime Warranty.

Q4: Can you also supply the Workflow and RIP?
A: Yes, we can provide the Workflow Brainnew and RIP Compose V12.

Q5: What about the installation and after-sales technician support?
A: Our engineer can go to help with the installation and provide the necessary training. The buyer should take the round airplane tickets and service charge and the local accommodation cost. Any problems or questions, we will be at your disposal 7x24h.
Among our large amount of CTP installations worldwide, there are also many end users (printers) who have purchased the CTP products from EcooGraphix China directly and the EcooGraphix technical service team supports these installations remotely with regular onsite visits. These end users' Printers all run the CTP systems with full satisfaction due to our robust quality, seamless remote service, thorough training, and maintenance. If you are a printer who is considering purchasing directly from EcooGraphix China, there is no hassle with installations, training, and after-sales service. We guarantee your satisfaction.