Ecoo-QZ-1400FA Full Automatic Thermal Paper Production Line
Ecoo-1400FA Full Automatic Thermal Paper Slitting Rewinding Machine is suitable for producing ATM Paper, Cash Register Paper, ECG Paper, POS Paper, NCR Paper, Plotter Paper, CAD Paper, SMT Non-Woven, Thin Paper etc.
| Slitting Rewinding Unit Main Parameters |
| Model |
Ecoo-1400FA |
| Max. Parent Web Width |
1400mm |
| Max. Parent Web Diameter |
1200mm |
| Max. Rewinding Diameter |
300mm |
| Min. Slit Width |
15mm |
| Max. Machine Speed |
300m/min |
| Torque |
100Nm |
| Unwinding Type |
3" air expanding shaft |
| Rewinding Shaft |
0.5", 1" are available (or as your request) |
| Power |
20KW |
| Voltage |
3 phase, 380V, 50Hz |
| Weight |
4000kg |
| Dimension |
5500*2200*1880mm |
Main Advantages
1 Siemens PLC and MCGS touch control screen, all the parameters can be set on the screen.
2 Master motor is Siemens Inverter Motor, controlled by Inovance AC drive.
3 Shaftless unwind stand, hydraulic driven automatic jumbo roll loading.
4 Ultrasonic web guide for printed paper.
5 Automatic vacuum core sucker. (Patented)
6 Upper and lower circular knives shear cutting.
7 Automatic tucker quickly triggers rewinding.
8 2 sets loadcell sensor and fully automatic tension controller for constant tension control.
9 Rotary encoder measures slit length automatically.
10 90° vertical lay-on roller and banana roller ensures no overlapping problem.
11 Automatic finishing line: breaker, hammer, and conveyor.
12 Automatic Hot Shrink Packager (Another packing method available)
Ecoo-1400FA Fully Automatic Thermal Paper Slitting Machine
With Ecoo-1400FA, from core feeding to till roll packing, one-stop thermal paper production can be realized.
Ecoo-1400FA can produce 23,0000-35,000 pcs 57mm x 50mm till roll in 8h, no need dedicated operator.
In order to assist you better understand this newly released Ecoo-1400FA automatic thermal paper production line, let us introduce it part by part according to its running process, please click the youtube link to watch the demo video for reference.
Plastic core feeding
Plastic core loading
Finished roll processing
Cycle restarting
Jumbo roll unwinding
Web-feeding
Slitting/waste trimming
Finished roll winding
Finished roll conveying
Finished roll packing
Core feeding is completed by an automatic core feeder. As long as the plastic core is placed in the bowl in advance, the core feeder will automatically push the plastic core to the core staging conveyor.
Bowl feeder
After the plastic core is pushed to the core staging conveyor, the vacuum core sucker will suck up the core and move it forward to the rewinding station.
Vacuum Core Sucker
When the core sucker moves forward, the front crossbar pushes the last cycle's till rolls to the finished roll processing station, and these sucked cores are also placed on the rewinding station at the same time.
After placing the cores, the vacuum core sucker moves backward to the initial position, a rider roller presses down on the finished till roll.
Then the automatic tail cutting gluing unit cuts off the finished rolls' tail and applies glue, rider roller starts rotating, the glue follows the rider roller's rotation and evenly adheres to the thermal paper's inner layer, and the till rolls are sealed.
After the till rolls are sealed, the machine automatically starts the next winding.
A full cycle winding mainly includes the steps of:
- Unwinding
- Web-feeding
- Slitting
- Winding
- Waste discharging
Ecoo-1400FA introduces a shaftless unwind stand, with it, no need to put the unwinding shaft into the jumbo roll, a little time could be saved;
Shaftless Unwind Stand
With hydraulic driven automatic jumbo roll loading system, max. weight capacity of 3 tons, which can be controlled by remote control, it greatly saves the operator's physical strength;
What's more, the unwinding shaft equips with a magnetic powder brake for tension control, magnetic powder brake is very important for keeping constant tension in the whole process.
After all, constant tension is the most influential factor for the thermal paper slitter rewinder machine.
The web-feeding part equips with ultrasonic web guiding system, this web guiding system can monitor the deviation of the web's forwarding automatically.
Ultrasonic Edge Sensor
Edge Position Controller
With this system, the web accurately enters the slitting section, and ultimately ensure the slit width accuracy and avoid material waste.
In the slitting part, the upper and lower round knives shear cutting is applied, shear cutting can guarantee the slitting accuracy to the greatest possible extent, avoid problems such as burrs, and will not affect the finished till rolls' appearance.
In the winding part, assembler installs automatic tucker for Ecoo-1400FA, automatic tucker can quickly tuck the tail, then triggers the winding;
The vertical 90-degree lay-on roller and the web spreader roller/banana roller's combination can effectively avoid the overlapping problem;
With the addition of precision pressure regulator, it is easy to adjust the winding tightness freely.
In the waste trimming part, Ecoo-1400FA fully automatic slitting machine has a special waste outlet.
Connect the hose to the waste outlet, all the waste edges pass through the hose with the siphon fan's huge vacuum suction.
Waste Outlet
Finished roll processing's last step is ejecting the finished rolls onto the conveyor belt, when the finished rolls are ejected onto the conveyor belt, the finished roll conveying begins.
After the finished till rolls being broken apart by cylindrical roller and flattened by the small press, the finished till rolls' edges become neater, then they are about to enter the downstream packing.
Cylindrical Roller
Pressing Die
Regarding the packing process, the 1st step is pushing the two rows of finished rolls between the upper and lower heat-shrinkable films.
The sealing knife will cut the heat-shrinkable film to a certain size, wrap the two rows of finished rolls before entering the heat shrink tunnel.
Two rows of finished rolls are sealed in the heat shrink tunnel after heating and shrinking.
In this way, small till rolls packed with the heat-shrinkable film is produced.
Some clients also inquired about thermal roll slitting machines with inline printing function,Our engineers have innovatively designed a buffer/accumulator for the printing station, ensures that the printing station can be integrated into the whole thermal paper production line.
After all, printing is continuous, while the slitting and rewinding process is discontinuous, and jumbo roll running will stop for a while at intervals.
Due to this reason, the buffer/accumulator is quite essential for filling those time intervals.
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